"The Zapsi system allowed us to continuously evaluate the efficiency of the machines, monitor collision conditions, compare the performance of individual workers and better plan production."
What LINAPLAST does:
- Plastics processing
- Moulding (NC controlled injection moulding machines)
- Design, CAD
- Assembly
Benefits of the Zapsi System:
- Objective data on the production process, the status of production machines and their use.
- Comparison of worker performance (reporting of NOC parts, reporting of product counts)
- Machine collision conditions now automatically summon the responsible worker for repair
- Connection to the information system for better production planning
- Easy-to-understand data visualisation directly at the workplace
- Automatic and clear production data reports directly from the Zapsi system
Which Zapsi units are used by the company:
Hardware:
- Zapsi Unit for collecting data from production machines
- Zapsi Touch for user data entry
- LCD for visualization on the production floor
Software:
- Zapsi system used to work with data collected from machines, users, company IS
- Running user logic on Zapsi Touch terminals (according to customer requirements)
- Established communication between Zapsi System and Linaplast IS - Helios
Services:
- HW and SW installation at the customer's site
How was the implementation of the contract:
The implementation was divided into several phases, according to: centres and production types, level of installation and terminal logic.
Zapsi used at 4 production centers:
- Plastic moulding plant - injection moulding machines (units + terminals)
- Assembly - assembly equipment, JUs and jigs (units)
- Tool room - machine tools (units)
- Moulding / assembly at a separate production site (units + terminals)
The physical installation of the Zapsi units was followed by a phase of workshop visualization (on LCD) and terminal logic (interfacing with the company's IS), then we addressed individual requirements according to the customer's wishes.
